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Zoomlion HZS180/2HZS180 Concrete Mixing Plant

Permalink : http://product.cmsou.com/detail_MTYw4---.html    Last Updated : 2011-09-23
Zoomlion HZS180/2HZS180 Concrete Mixing Plant

Zoomlion HZS180/2HZS180 Concrete Mixing Plant

  • Feature
  • Parameter
  • Components&Parts

A、Excellent concrete mixer
The concrete mixer is chosen from domestic famous brand---- twin-shaft pugmill concrete mixers from Zhuhai SICOMA company
• Multi-stirring piece design and unique mixing angle make the mixing faster and more uniform, improved the production efficiency to 30 seconds per tank.
• Excellent mixing performance: hard concrete, Simi-stiff concrete, plastic concrete and other kinds of concrete in different proportional ratios can be done by this equipment.
• Liners and stirring pieces are made of alloy of high chromium and high molybdenum which own longer service life.
• Shaft seal is applied with patented air pressure seal; it effectively prevents the leakage of mortars.
• Auto-lubricate system ensure the permanently operation of mixing system.
• Water is injected into the concrete mixer which fastens the mixing of water and mix materials as well as thoroughly cleans it.
• Opening gates mechanism directed by hydraulic can adjust the opening angle in accordance while discharging, which effectively prevent overspill while discharging the finished materials into truck-mounted concrete mixers.

B、High-qualified batcher
• Both gross and precision weighing are of high precision.
• Excellent weighing sensor guarantees the precision and steady of weighting.
• Main corollary parts are domestic famous brands which feature high reliability.
• The reasonable structure mostly is made of squares steels; it is strong in stiffness and beautiful in appearance. .
• Steady convey ensure the normal feeding of materials.
• 4 kinds of aggregate can be weighed at the same time, it saves time and improve the efficiency.
• Screw tension device is equipped in rear part, it can conveniently adjust the tension degree of the belt at any time.
• Vibrators are installed on sidewall of sand silo and sand weighing hopper for fast weighing and discharging.

C、Humanized slant belt conveyor
• Enclosed convey prevent dust and blanking materials, it is environmental protection.
• Bilateral platform is convenient for maintenance and overhaul.
• Belt with nylon inner core effectively guarantee the steady of conveying as well as its service life.
• Automatic alarm for deviation and draw wire emergency stop button ensure the safety of operation.
• Forward-tilt supporting roller of trough type can automatic adjust core and avoid deviation.
• Tension of drop-weight type does not need to be frequently adjusted.
• Centralized collection of the spilled materials makes the clean more convenient.
• Azure weather enclosure made of steel plates is beautiful in appearance.

D、Accurate measuring performance and measuring system
Components for measuring, controlling and signal conversion are of world famous brands. The high precision sensor, imported microcomputer control and individual measuring (accumulated measuring) are steady in performance and accurate in measuring.
The spiral conveyor specially designed for powder materials and blades of variable pitch own high efficiency in conveying. Pneumatic butterfly valve from WAM Company is tight in seal and reliable in action; water and liquid additive are gross and accurate weighed.

E、Powerful electric control system
It adopts the control mode of advanced industrial control computer + PLC + the display instrument, PLC in charge of signal sampling and output control, industrial control computer dynamically display production process and production management, instrument auxiliary display data of ingredient. Full automatic, semi-automatic and manual operations are available, and this mode also owns the features of easy operation, friendly interface, high reliability and flexible expansion.
• Special weighing technology ensures the precision and reliability of the weighing system.
• Visual monitoring interface can clearly and exactly simulate the working process on site.
• Weighing calibrating management adopts digital weighing calibrating technology, the metric balance can be directly and simply calibrated on the weighing calibrating interface of the host computer.
• Automatic track and compensating amend the fall.
• You can modify the ingredient data on-line and in real time amend the water proportion.
• System faults will be alarmed and reminded in time.
• Data manage the production, set up database, inquire and statistic the production data at any time.
• Printed manage the report forms. It can print the report forms of the very cylinder and truck in real time, inquire and statistic production data report forms.
• Material level manage the powder silo, it can automatic calculate the powder materials’consumption in each silo, and accurately display the material level currently.
• It adopts low-pressure control components from the world famous company France Schneider.
• Network expansion system is optional, it can realize resource sharing the production management and long-distance monitor and maintenance the equipment.

F、Outstanding environmental protection performance
The whole process of powder materials’ feeding-in, proportioning, measuring, feeding and discharging are done under hermetic condition. Dust collector for mixing is specially designed by the world famous WAM Company, it is connected to the cover of the concrete mixer and dust tubes of concrete measurement silo and powder coal ash measurement silo. This dust collector removes dust by negative pressure which prevents dust diffusion after entering into the dust collector and has good dusting effect. The fully-closed main mixing building and belt conveying structure greatly reduce the dust and noise pollution.

model

technical parameter

HZS90 / 2HZS90 / 2×HZS90

HZS120 / 2HZS120 / 2×HZS120

HZS180 / 2HZS180 / 2×HZS180

Theo. Productivity (m3/h)

90 / 2´90 / 2´90

120 / 2´120 / 2´120

180 / 2´180 / 2´180

Discharging height(m)

4

4

4

Model of main concrete mixer

powder materials feeding system
1、The weighing system including aggregate measuring system, calibration system, powder material weighing system, water weighing system and additive weighing system.
2、The middle aggregate hopper is both a storage hopper and a weighing & calibration hopper, it can weigh the aggregate in the hopper, thus effectively control the feeding of aggregate and prevent overloading. 
3、The Toledo weighing sensor, WAM butterfly valve and special weighing module greatly improve the precision of weighing.
aggregate measuring hopper
1、Powder material (cement, powder coal ash) feeding system is composed of powder silo and spiral conveyor. 200T, 300T and other kinds of powder silos are optional.
2、The WAM dust collector, safety valve, butterfly valve, material level indicator gauge and flow aiding pneumatic-cushion ensure the success conveying of powder materials, safety and environmental-protection; the WAM spiral conveyor is owns high efficiency, low noise and free of maintenance.
3、A valve is set at the outlet of spiral conveyor which can effectively avoid flying materials’influence to the weighing precision.
water and additive feeding system
1、Water and liquid additive are gross and accurate weighed, it improved the weighing precision.
2、Mixing device is installed to the additive system so as to ensure the additive mixture be uniform 
3、Additive (liquid) system adopts corrosion resistant pump, prolong the service life the pump.
4、Pressure pump combined with water multi-channel injection design sprayed Water to aggregate evenly, which has improved the mixing efficiency.
control system
1、The control system operated by buttons and touch screen is based on WINDOWS operation platform; it adopts the control mode of advanced industrial control computer plus PLC, and is of multi-margin design. It can be automatic, semi-automatic and manual controlled, features easy operation and master.
2、The production process can be dynamically displayed.
3、The system adopts new special weighing module, and can automatic digital-display and convey. It features higher weighing precision, fast conveying speed, high reliability, and is easy to maintain and expand functions. Weigher calibrating is simple that operator do not need to adjust hardware such as instruments; the system owns functions of automatic tracking and fall modifying; it can store, inquire, browse and print the data of report forms; it can modify the proportioning in real time and can modify water proportion on-line; it can give fault alarm and indication; and the network expansion system can help you realize resource sharing and long-distance monitor and maintain.
control system
1、The control system operated by buttons and touch screen is based on WINDOWS operation platform; it adopts the control mode of advanced industrial control computer plus PLC, and is of multi-margin design. It can be automatic, semi-automatic and manual controlled, features easy operation and master.
2、The system adopts new special weighing module, and can automatic digital-display and convey. It features higher weighing precision, fast conveying speed, high reliability, and is easy to maintain and expand functions. Weigher calibrating is simple that operator do not need to adjust hardware such as instruments; the system owns functions of automatic tracking and fall modifying; it can store, inquire, browse and print the data of report forms; it can modify the proportioning in real time and can modify water proportion on-line; it can give fault alarm and indication; and the network expansion system can help you realize resource sharing and long-distance monitor and maintain.
imported dust collector
1、Excellent environmental-protection performance: The whole process of powder materials’ feeding-in, proportioning, measuring, feeding and discharging are done under hermetic condition. The concrete mixing plant of building type and fully-closed belt conveying structure greatly reduce the dust and noise pollution. Unique dust removal technology by water-spray together with special imported dust collector for main mixer creates better dedusting effect.
powder material weighing hopper
1、The weighing system including aggregate measuring system, calibration system, powder material weighing system, water weighing system and additive weighing system.
2、The middle aggregate hopper is both a storage hopper and a weighing & calibration hopper, it can weigh the aggregate in the hopper, thus effectively control the feeding of aggregate and prevent overloading.
3、The Toledo weighing sensor, WAM butterfly valve and special weighing module greatly improve the precision of weighing.
main concrete mixer
1、electrical automatic-lubricating oil pump is equipped to concentrate lubricating. The condition of oil circuit can be auto-checked so as to keep the equipments under the best working condition.
main concrete mixer

1、Anti-weary liners and stirring pieces, Multi-stirring piece design, unique mixing angle, unique end axle bearing and sealing mode greatly improve the mixing performance of the mixer and prolong its service life.

liquid weighing system

1、Accurate measuring performance: the measuring and controlling components for aggregate, powder material or water agent are original imported. This system is controlled by microcomputer, its sampling speed reaches 120 times per second, thus ensure the accuracy of weighing and steady of working performance.

batcher

1、Accurate measuring performance: the measuring and controlling components for aggregate, powder material or water agent are original imported. This system is controlled by microcomputer, its sampling speed reaches 120 times per second, thus ensure the accuracy of weighing and steady of working performance.

main concrete mixer
1、Excellent mixing performance: the main mixer adopts double-?? Forced mixer produced by SICOMA, it owns high mixing ability and can evenly and fast mixing materials. Diameter of aggregate can be 150 mm. For hard, plastic and other proportional ratio concrete, it can reach excellent mixing effect.
2、Speed-reducing system is of synchronous high-speed flywheel end and closed planetary reduce type, it is compaction in structure, high efficiency in transmission, simply to maintain and owns long service life. It is suitable for concrete mixing of different collapse slump.
3、Opening-door mechanism of hydraulic discharging door can control the discharging speed to requirements by adjust the opening of discharging door, it is convenient for the truck-mounted concrete mixer to accept concrete of different collapse slump. This mechanism is added with manual hydraulic discharging function in emergency, discharging can be done by manual in case of power failures.
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