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KOMATSU 860E-1K mining truck

Permalink : http://product.cmsou.com/detail_NDkw2---.html    Last Updated : 2014-06-17
KOMATSU 860E-1K mining truck

KOMATSU 860E-1K mining truck

  • Feature
  • Parameter
Productivity Features • High performance Komatsu SSDA16V160 engine Gross horsepower 2014 kW / 2,700 HP • Komatsu IGBT AC electric drive system • 3469 kW / 4,650 HP continuous retarding capability • Automatic retard speed control • Traction (spin-slide) control • Application specific body designed to hold rated payload • Tight turning radius 15.5 m / 51' • Payload Meter III® (standard) • Hill Start Environmentally Friendly • Komatsu SSDA16V160 engine is certified to US EPA Tier 2 emissions regulations • Lead-free radiator design • Fuel efficient engine with 2-stage turbocharging • Electronically controlled drive system blower to increase efficiency of power use • Factory installed trolley (optional) • Less fluids compared to mechanical drive trucks Reliability Features • Frame structurally enhanced for 254 ton / 280 short ton payload • Komatsu designed wheelmotor • Simple and reliable hydraulic system • Fully-hydraulic controlled multiple-disc wet brakes • Steering and brake accumulators Operator Environment • Ergonomically designed spacious cab with excellent visibility • Fully adjustable driving position settings • Komatsu Hydrair II suspensions designed for optimum ride • Four post ROPS/FOPS Level 2 • Automotive style dash panel with user friendly operator interface display • Isolated cab mounts Easy Maintenance • KOMTRAX Plus allows remote diagnostics of key engine and drive system components • Fully hydraulic braking system reduces wear and improves replacement intervals • Extended oil change intervals with Centinel® and Oil Reserve System • Automatic lubrication system • Flange-type tire rims • Eliminator® oil filtration system
Engine
Make and modelKomatsu SSDA16V160 Tier 2
FuelDiesel
Number of cylinders16
Operating cycle4 cycle
Gross horsepower* @ 1900 rpm2,700 HP2014 kW
Net flywheel power** @ 1900 rpm2,550 HP1902 kW
Weight (wet)21,182 lb9608 kg
* Gross horsepower is the output of the engine as installed in this machine, at governed rpm and with engine manufacturer’s approved fuel setting. Accessory losses included are water pump, fuel pump and oil pump.
**Net flywheel power is the rated power at the engine flywheel minus the average accessory losses. Accessories include fan and charging alternator. Rating(s) represent net engine performance in accordance with SAE J1349 conditions.
Electric Drive
AC/DC CURRENT
Drive System*Komatsu AC Drive
AlternatorDRLDZ5010-AL
Dual Fan Main Blower14,800 cfm419 m³/min
ControlIGBT AC Torque Control System
Ratio35.52:1
Speed (maximum)40 mph64.5 km/h
* Wheel motor drive system application depends upon gross vehicle weight, haul road grade, haul road length, rolling resistance and other parameters. Komatsu must analyze each job condition to assure proper application.
Tires and Rims
Rock service, tubeless, radial tires:
Standard tire*50/80 R57
Optional tire*50/90 R57
Flange mount rim34'' x 57'' x 6'' rim assembly864 mm x 1448 mm x 152 mm rim assembly
Typical total tire weight50,780 lb23033 kg
* Tires should meet application requirements for tkph/tmph, tread, compound, inflation pressure, ply rating or equivalent, etc.
Body
Floor sheet
200,000 psi / 1379 mPa tensile strength steel / Outer
0.63''16 mm
Floor sheet
200,000 psi / 1379 mPa tensile strength steel / Center
0.75''19 mm
Front sheet
200,000 psi / 1379 mPa tensile strength steel / Outer
0.39'10 mm
Front sheet
200,000 psi / 1379 mPa tensile strength steel / Center
0.39'10 mm
Side sheet
200,000 psi / 1379 mPa tensile strength steel
0.31''8 mm
Canopy sheet
100,000 psi / 690 mPa tensile strength steel
0.24''6 mm
Capacity struck160 yd³122 m³
SAE heaped 2:1221 yd³169 m³
Standard Komatsu body weight74,171 lb33643 kg
Cab
Plate material
tensile strength steel
70,000 psi482.6 mPa
Casting material
tensile strength steel
90,000 psi620.5 mPa
Rail width12''305 mm
Rail depth (minimum)34''864 mm
Top and bottom plate thickness1.57''40 mm
Side plate thickness / Rear0.75''19 mm
Side plate thickness / Front0.87''22 mm
Drive axle mountingPin and spherical bushing
Drive axle alignmentSwing link between frame and axle
Frame
Plate material
tensile strength steel
70,000 psi482.6 mPa
Casting material
tensile strength steel
90,000 psi620.5 mPa
Rail width12''305 mm
Rail depth (minimum)34''864 mm
Top and bottom plate thickness1.57''40 mm
Side plate thickness / Rear0.75''19 mm
Side plate thickness / Front0.87''22 mm
Drive axle mountingPin and spherical bushing
Drive axle alignmentSwing link between frame and axle
Braking System
Max. service apply pressure2,400 psi16547 kPa
Total friction area per brake11,693 in²75439 cm²
Secondary brakesAutomatically applied prior to hydraulic system pressure dropping below level required to meet secondary stopping requirements.
Wheel brake locksSwitch activated
Parking brakesMultiple disc, spring-applied, hydraulically-released, dry brakes on inboard end of each wheel motor rotor shaft. Rated to hold on ±15% grade at maximum gross vehicle weight.
Electric dynamic retarder4,650 hp3469 kW
Continuously rated high-density blown grids w/retard capacity at low speeds and retard in reverse propulsion.
Suspension
Max. front stroke12.32''313 mm
Max. rear stroke11.50''292 mm
Max. rear axle oscillation±10.4°
Cooling System
Radiator frontal area62.5 ft²5.81 m²
Service Capacities
Cooling System125 U.S. gal473 L
Crankcase74 U.S. gal280 L
Hydraulic system350 U.S. gal1325 L
Motor gear box (each)32 U.S. gal121 L
Inverter cooling system6.5 U.S. gal25 L
Fuel1,200 U.S. gal4542 L
Reserve Oil® System30 U.S. gal114 L
Hydraulic System
SteeringAccumulator assisted with twin double acting cylinders provide constant rate steering. Secondary steering automatically supplied by accumulator.
Turning circle diameter (SAE)102'31 m
Reservoir250 U.S. gal947 L
FiltrationIn-line replaceable elements
SuctionSingle, full flow, 100 mesh
Hoist and steeringDual, in-line, high pressure
Brake component cabinetAbove deck, easily accessible with diagnostic test connections
HoistTwo 3-stage dual-acting outboard cylinders, internal cushion valve, over-center dampening
Hoist times:
Power-up loaded22 sec
Power-down (high idle)13 sec
Float-down (low idle)23 sec
PumpsTwo pumps, single package, end of alternator
Hoist and brake coolingTandem gear pump with output of 931 lpm / 246 gpm at 1900 rpm and 17237 kPa / 2,500 psi
Steering and brakePressure-compensating piston pump with output of 246 lpm / 65 gpm at 1900 rpm and 18960 kPa / 2,750 psi
System relief pressures:
Hoist and brake cooling2,500 psi17237 kPa
Steering and brake3,000 psi20685 kPa
Quick disconnects standard for powering disabled truck and for systems diagnostics.
Electric System
Alternator24 volt, 140 amp
Lighting24 volt
Cranking motorsTwo/24 volt
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